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Sigma mixer

Name: Sigma mixer
Brand: TUYAN INDUSTRIES
Price: 450000.0 INR
Availability: InStock

Price 450000.0 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Sigma mixer Specification

Model
Sigma Mixer SM-series

Rotation
Counter rotating twin sigma blades

Product Type
Industrial Mixer

General Use
Mixing, blending, and kneading high viscosity materials (doughs, rubbers, plastics, adhesives, etc.)

Material
Mild Steel / Stainless Steel (SS304/SS316 as per order)

Type
Sigma Blade Mixer

Capacity
25L - 2000L (Model dependent)

Weight (kg)
900-3200 kg (varies by model)

Computerized
No

Automatic
Semi-automatic / Automatic (on request)

CNC Or Not
Not CNC

Control System
Manual / PLC-based (as per requirement)

Floor Space
Approx. 1.5 m x 1.2 m

Spindle Speed
15-40 rpm (variable as per model)

Power
7.5 kW - 37 kW (as per capacity)

Voltage
415 V, 3 Phase, 50 Hz

Dimension (L*W*H)
2000 mm x 1200 mm x 1200 mm (Typical for 200L model)

Color
Standard Industrial Grey / Customized

Sealing System
Mechanical seal / Gland packing (as per application)

Jacketed Vessel
Available for heating or cooling applications

Discharge Type
Bottom discharge with manual or pneumatic valve

Application Industries
Rubber, Plastics, Food, Chemicals, Pharmaceuticals, Adhesives, Ceramics

Drive Type
Direct coupled or chain drive

Tilting Arrangement
Manual or hydraulic for complete discharge

Surface Finish
Mirror finish (SS options) or industrial paint

Mixing Time
Typically 20-45 minutes per batch (material dependent)

Blade Material
Alloy Steel / Stainless Steel (optional hardfacing)

Sigma mixer Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Day

Delivery Time
15 Days

Main Domestic Market
All India

About Sigma mixer

TUYAN introduces the modern and heavy-duty, strong-built Sigma mixer to produce uniform mixing and dispersing of heavier-viscosity materials. The Sigma mixture is suitable for many applications like mixing, kneading, grinding, dispersion, drying, etc. The sigma mixer has applications to produce highly viscous materials like different kinds of Chemical, dyes and pigments, Paint, polymers, plastics, putties, Pharmaceuticals, Printing ink, stiff pastes, adhesives, polyester Compounds, flush colors, brake lining compounds, resign, soap, PVC coatings, Rubber compounds, Confectionery, Magnetic Tape Coatings, ceramics, Carbon Black, doughs, Food Products, fiberglass, Grease, lead storage batteries, soap and detergent, etc.

Versatile Mixing and Kneading Capabilities

The Sigma Mixer SM-series is tailored for mixing, blending, and kneading high-viscosity materials, making it ideal for rubber, plastics, food, chemicals, pharmaceuticals, adhesives, and ceramics. The machine supports processes requiring both intensive and uniform mixing, supported by customizable spindle speeds and robust sigma blades that counter-rotate to ensure thorough material processing.

Exceptional Design Features for Enhanced Performance

This mixer features a direct coupled or chain drive system, optional jacketed vessel for temperature regulation, manual or pneumatic discharge, and mechanical or gland packing seals suited to your material and application. The vessel is available in mirror-polished stainless steel or painted mild steel, and the surfaces are engineered for easy cleaning and durability. Models come in capacities from 25L to 2000L, adapted for both semi-automatic and automatic operations.

FAQ's of Sigma mixer:

Q: How does the Sigma Mixer SM-series achieve optimal homogenization during mixing?

A: The SM-series utilizes counter rotating twin sigma blades designed to impart high shear and intensive kneading action to thoroughly blend materials. Variable spindle speed (15-40 rpm) enables precise control depending on material viscosity, ensuring uniform distribution and effective mixing throughout the batch.

Q: What types of industries can use the Sigma Mixer, and what materials is it best suited for?

A: The Sigma Mixer is extensively used in industries such as rubber, plastics, food, chemicals, pharmaceuticals, adhesives, and ceramics. It's suitable for high-viscosity materials like dough, rubber compounds, plastic granules, ceramic pastes, and multi-component adhesives.

Q: When is a jacketed vessel recommended, and what advantages does it provide?

A: A jacketed vessel is advised when temperature control during mixing is critical, such as in heat-sensitive or reactive materials. It enables heating or cooling using media like steam or chilled water, improving process reliability and product consistency.

Q: Where should the Sigma Mixer be installed for optimal performance?

A: Install the mixer on a sturdy, level floor with appropriate clearances (recommended floor space: 1.5 m x 1.2 m) and access to utilities like power (415 V, 3 Phase, 50 Hz) and, if required, compressed air for pneumatic valves. Proper installation ensures safe operation and ease of maintenance.

Q: What is the process for discharging materials from the Sigma Mixer?

A: Material is discharged via a bottom valve, which can be operated manually or pneumatically for convenience. For complete discharge, models are available with manual or hydraulic tilting arrangements, facilitating easy and hygienic removal of the processed batch.

Q: How does the sealing system prevent leaks and ensure safe operation?

A: Depending on your application, the mixer can be equipped with either mechanical seals or gland packing, both designed for leak-proof operation. This guards against contamination, ensures operator safety, and preserves sensitive materials during processing.

Q: What are the principal benefits of choosing the Sigma Mixer SM-series?

A: Key benefits include robust heavy-duty construction, high homogenization efficiency, customizable features (from control systems to finishes and capacities), safe and leak-proof design, and versatility across diverse industries, supporting both standard and specialized processes.

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